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Seamless Steel Pipe(SMLS Pipe)

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Seamless Steel Pipe(SMLS Pipe)

Seamless steel pipe (SMLS) is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section formed by drawing a solid billet over a piercing rod to create the hollow shell without a seam or a weld-joint, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. Seamless steel pipe can be cut, threaded or grooved. And the coating method includes black, red lacquer, varnish painting, hot dip galvanization, etc.

  • Standard :

    ASTM AISI DIN JIS GB EN
  • Material :

    201,304,304L,310s,316,316L,316TI,317L,904L,S32205,etc
  • Thickness :

    0.4-120mm

Seamless Steel Pipe(SMLS Pipe)

 

Sizes:

Maximum diameter: 36" (914.4mm)      minimum diameter: 1/2" (21.3mm)
Maximum thickness: 60mm                     mininmum thickness: 2.11mm

SCH: SCH10,SCH20,STD,SCH40,SCH60,XS,SCH80,SCH100,SCH120,SCH160,XXS

Uses:

Chilled water pipe Steam/condensate pipe Heat exchanger pipe Marine/offshore pipe Dredging pipe Industrial pipe
Oil and gas pipe Fire fighting pipe Construction/structure pipe Irrigation pipe Drain/sewage pipe Boiler tube

 

Coating

3PE Coating 3PP Coating FBE Coating Epoxy Coating

 

Special Painting

 

 

Standard of carbon seamless steel pipe

ASTM A53 Gr.B Black and hot-dipped zinc-coated steel pipes welded and seamless
ASTM A106 Gr.B Seamless carbon steel for high temperature service
ASTM SA179  Seamless cold-drawn low-carbon steel heat exchanger and condenser tubes
ASTM SA192  Seamless carbon steel boiler tubes for high pressure
ASTM SA210  Seamless Medium-carbon boiler and superheater tubes
ASTM A213 Seamless alloy-steel boiler, superheater, and heat-exchanger tubes
ASTM A333 GR.6 seamless and welded carbon and alloy steel pipe intended for use at low temperatures.
ASTM A335 P9,P11,T22,T91 Seamless ferritic alloy-steel pipe for high-temperature service
ASTM A336  Alloy steel forgings for pressure and high-temperature parts
ASTM SA519 4140/4130 Seamless carbon for mechanical tubing
API Spec 5CT J55/K55/N80/L80/P110/K55 Seamless steel pipe for casing
API Spec 5L PSL1/PSL2 Gr.b, X42/46/52/56/65/70 Seamless steel pipe for line pipe
DIN 17175 Seamless steel tube for elevated temperture
DN2391  Cold drawn seamless prevision pipe
DIN 1629  Seamless circular unalloyed steel tubes subject to special requirements

 

Chemical components & mechanical properties

Standard Grade Chemical Components (%) Mechanical Properties
ASTM A53 C Si Mn P S Tensile STrength(Mpa) Yield STrength(Mpa)
A ≤0.25 - ≤0.95 ≤0.05 ≤0.06 ≥330 ≥205
B ≤0.30 - ≤1.2 ≤0.05 ≤0.06 ≥415 ≥240
ASTM A106 A ≤0.30 ≥0.10 0.29-1.06 ≤0.035 ≤0.035 ≥415 ≥240
B ≤0.35 ≥0.10 0.29-1.06 ≤0.035 ≤0.035 ≥485 ≥275
ASTM SA179 A179 0.06-0.18 - 0.27-0.63 ≤0.035 ≤0.035 ≥325 ≥180
ASTM SA192 A192 0.06-0.18 ≤0.25 0.27-0.63 ≤0.035 ≤0.035 ≥325 ≥180
API 5L PSL1 A 0.22 - 0.90 0.030 0.030 ≥331 ≥207
B 0.28 - 1.20 0.030 0.030 ≥414 ≥241
X42 0.28 - 1.30 0.030 0.030 ≥414 ≥290
X46 0.28 - 1.40 0.030 0.030 ≥434 ≥317
X52 0.28 - 1.40 0.030 0.030 ≥455 ≥359
X56 0.28 - 1.40 0.030 0.030 ≥490 ≥386
X60 0.28 - 1.40 0.030 0.030 ≥517 ≥448
X65 0.28 - 1.40 0.030 0.030 ≥531 ≥448
X70 0.28 - 1.40 0.030 0.030 ≥565 ≥483
API 5L PSL2 B 0.24 - 1.20 0.025 0.015 ≥414 ≥241
X42 0.24 - 1.30 0.025 0.015 ≥414 ≥290
X46 0.24 - 1.40 0.025 0.015 ≥434 ≥317
X52 0.24 - 1.40 0.025 0.015 ≥455 ≥359
X56 0.24 - 1.40 0.025 0.015 ≥490 ≥386
X60 0.24 - 1.40 0.025 0.015 ≥517 ≥414
X65 0.24 - 1.40 0.025 0.015 ≥531 ≥448
X70 0.24 - 1.40 0.025 0.015 ≥565 ≥483
X80 0.24 - 1.40 0.025 0.015 ≥621 ≥552

 

Classfication of carbon seamless steel pipe

Types Application
Structure Purposes General structure and mechanical
Liquid Services Petroleum, gas and other fluids conveying
Low and Medium Pressure Boiler Tube Steam and boiler manufacturing
Hydraulic Pillar Service Hydraulic support
Auto Semi-shaft Casing Auto sem-shaft casing
Line Pipe Oil and gas conveying
Tubing and Casing Oil and gas conveying
Drill Pipes Well drilling
Geological Drilling Pipe Geological drilling
Furnace tubes, heat exchangers tubes Furnace tubes, heat exchangers

 

Tolerances of carbon seamless steel pipe

Pipe types Pipe sizes(mm) Tolerances
Hot rolled OD<50 ±0.50mm
OD≥50 ±1%
WT<4 ±12.5%
WT 4~20 +15%, -12.5%
WT>20 ±12.5%
Cold drawn OD 6~10 ±0.20mm
OD 10~30 ±0.40mm
OD 30~50 ±0.45
OD>50 ±1%
WT≤1 ±0.15mm
WT 1~3 +15%, -10%
WT >3 +12.5%, -10%

 

 

Production of seamless pipe

The process begins with solid steel rounds, or billets, being cut to a specified length and sent through a walking-beam reheat furnace, where temperatures reach nearly 2,300°F. After exiting the reheat furnace, the preheated rounds are turned into a tube shell in the rotary piercing mill as the billets are cross-rolled between two barrel-shaped rolls at a high speed. The seamless shells enter mandrel mill, where they are rolled over a retained mandrel to provide the needed OD size and wall thickness for the next process. The process is carefully monitored using a state-of-the-art hot-wall measuring system. The shells are then reheated for final forming in a 24-stand stretch-reducing mill, where outside diameters are formed to customers’ exacting specifications. Wall thickness is again verified using a hot-wall measuring system. After being rotated and advanced on the walking-beam cooling bed, the pipes are batch cut and transferred to an in-process storage area, where they are handled by computer-controlled gantry cranes. 

Ultrasonic Inspection for Small-diameter Seamless Pipe
Ultrasonic inspection is in accordance with pulse-echo method using water gap method. Flow detection is performed by angle beam technique to date longitudinal and transverse flow on the inner and outer surface of pipe, and wall thickness measurement is performed by normal beam technique. The pipe, which is conveyed helically through the testing device, is inspected.

Electromagnetic Inspection for Large-diameter Seamless Pipe 
Plug mill is equipped with an Amalog-Sonoscope, electromagnetic inspection units after heat treatment. The Amalog-Sonoscope pipe inspection system detects defects by using flux leakage by electromagnetic induction in search coil. Amalog magnetic circuits detect longitudinal defects in both the inside and outside surface. Sonoscope magnetic circuits detect circumferential defects.

Magnetic Particle Inspection 
The tube is magnetized and provided with magnetic particles (mostly fluorescent magnetic particle). The presence of flaws creates a magnetic flux which shows changes in fluorescent brilliance under black light. The change is detected visually.

Carbon seamless steel pipe is a kind of strip steel. Steel pipe with hollow cross-section, a large number of pipes used to transport fluid, such as the transportation of oil, natural gas, gas, water and some solid materials such as pipes. Steel and round steel and other solid steel compared to the same bending strength in the same bending, lighter weight, is an economic section of steel, is widely used in the manufacture of structural parts and mechanical parts, such as oil drill pipe, Bicycle frames and steel construction scaffolding. The use of carbon seamless steel pipe manufacturing ring parts can improve material utilization, simplify the manufacturing process, save materials and processing time, such as rolling bearing rings, jackets, etc., has been widely used to manufacture steel pipe. 

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